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Assemble To Order – Custom Built Hydraulic Pump


Category: .
Choose your basic pump, select your accessories, and we will assemble, test and ship your pump.
CHOOSE YOUR BASIC PUMP, SELECT YOUR ACCESSORIES, AND WE WILL ASSEMBLE, TEST AND SHIP YOUR PUMP.

ORDER A “CUSTOM BUILT” HYDRAULIC PUMP“Assemble to Order” means you can choose a basic pump with gas, air or electric motor. Then select the proper valve, gauge, pressure control, motor control and reservoir. You get a two-stage pump that gives high oil volume for fast cylinder approach (and return with double-acting cylinders) in the first stage and high pressure in the second stage.

1.) 1 1/8 HP UNIVERSAL MOTOR

These motors start under full load and are suitable for operation up to 5,000 or 10,000 psi. The motor is 1 1⁄8 hp, 12,000 rpm, 115 or 230 volt (specify), 50/60 cycle A.C. single phase (25 amp draw at 115V.). With proper valve they can be used with single- or double-acting cylinders. Remote control available.

2.) 1 1/2 HP JET MOTOR, SINGLE & THREE-PHASE

Feature low noise level, moderate speed for long service and are ideal for fixed applications. Motor is 1 1⁄2 hp, 3,450 rpm, 115 or 230 volt, 50 or 60 cycle (specify), A.C. single phase with thermal overload switch. Can be used with single or double-acting cylinders and equipped with remote control. Also available in 230/460 volt, three-phase (specify).

NOTE: These do not start under full load unless valve is in “neutral” (requires open or tandem center valve) and are not recommended for frequent starting and stopping.

3.) 3 HP JET MOTOR, THREE-PHASE

Gives low noise level and long life due to its moderate operating speed. Ideal for fixed installations. Consists of basic 10,000 psi pump, jet pump motor: 3 hp, 3,450 rpm, 230/460 volt, 60 or 50 cycle (specify). A.C. threephase, with thermal overload switch. Equipped with internal and external relief valve. Will start under load.

4.) 3 HP AIR MOTOR

This pump is ideal for use where electricity is unavailable or cannot be used. The 5,000 or 10,000 psi pump has a 3 hp air driven motor at 3,000 rpm (optimum performance based on 80 psi air pressure and 50 cfm at the pump). You can drive single- or double- acting cylinders with the correct valve.

NOTE: 80 psi air supply required to start under full load.

5.) GASOLINE ENGINE

This version is perfect when electricity and air are unavailable. It is capable of continuous operation at full pressure. Consists of basic 10,000 psi pump, 4-cycle Briggs & Stratton “Diamond Edge” gasoline engine, developing 6 hp. As with all these pumps, this unit can be valved for use with either single- or doubleacting cylinders.

PE90A, PE90B, PE55A, PE55B Performance – Diagram
PE90C, PE90D, PE90F, PE55C, PE55D, PE55F Performance – Diagram
PE120M Performance – Diagram
PA55A, P90A Performance – Diagram
PG55A Performance – Diagram
« ASSEMBLE TO ORDER » PUMP
HOW TO ORDER YOUR « CUSTOM » HYDRAULIC PUMP… »You can choose from pre-engineered, off-the-shelf components to customized your pump. All the components are listed in table form, with key letters or numbers in ‘Specifications’. Complete instructions guide you so you can determine what is needed to complete a pump assembly. Shown below is an example of a custom-built pump.

Assemble to Order Pumps: Custom – Diagram 1Assemble to Order Pumps: Custom – Diagram 2

Pump No. PE55A-VV-Z-G-A-A-A-A-D-BB-C-2F is a 10,000 psi two-speed pump with a 115 volt, 50-60Hz, single phase, 1 1/2 hp, 12,000 rpm motor; a 9512 4-way solenoid valve with a 202778 remote hand control, a 9041 pressure gauge, no gauge accessories, standard pressure control, standard On-Off-Pulse motor control, 400630OR9 2-gallon reservoir, a 350431 fluid level/temperature gauge, 10494 casters, and 2 gallons of standard hydraulic oil.

TO BUILD YOUR PUMP, FILL IN KEY LETTERS FROM CHARTS

1. Basic Pump 2. Select Valve 3. Select Valve Control 4. Select Gauge 5. Select Gauge Accessories 6. Pressure Control
7. Pressure Switch 8. Motor Control 9. Reservoir 10. Level/Temp Gauge 11. Choose Casters 12. Select Oil

Use the charts numered from 1-12 below to select the pump, valve, gauge and other accessories to suit your needs. For the pump, fill in the basic number plus key letter in block 1 above and the key letter only in the blocks 2-12 above for any of the other items. Refer to the appropriate web pages for more specific information on the products you need.

1. BASIC PUMP

Basic Pump Numbers Specifications
Note: Customer must specify voltage required.
PE55
(10,000 psi)
PE90
(5,000 psi)
PE120
(10,000 psi)
PA55
(5,000 psi)
PA90
(5,000 psi)
PG55
(10,000 psi)
Power Source rpm hp
A or AC* A or AC* 115V-60 Hz, 1Ø 12,000 1 1/8
110V-50 Hz, 1Ø 12,000 1 1/8
B or BC* B or BC* 230V-60 Hz, 1Ø 12,000 1 1/8
220V-50 Hz, 1Ø 12,000 1 1/8
† C or CC* † C or CC* 115V-60 Hz, 1Ø 3,450 1 1/2
† C50 † C50 110V-50 Hz, 1Ø 2,850 1 1/2
† D or DC* † D or DC* 230V-60 Hz, 1Ø 3,450 1 1/2
† D50 † D50 220V-50 Hz, 1Ø 2,850 1 1/2
† F60 ** † F60 ** 208, 230/460V-60 Hz, 3Ø 3,450 1 1/2
† F50 ** † F50 ** 220/380V-50 Hz, 3Ø 2,850 1 1/2
M60 ** 208, 230/460V-60 Hz, 3Ø 3,450 3
M50 ** 220/380V-50 Hz, 3Ø 2,850 3
A A Air Motor 3,000 3
A Gas Engine 3,600 6
*Suffixes AC, BC, CC & DC indicate pumps for Canadian orders only.
NOTE: All electric units have 24 volt secondary circuit.
**Specify voltage required.
† These pumps do not start under full load unless valve is in “neutral” position (requires open or tandem center valve) and are not recommended for frequent starting and stopping.

2. VALVE

Manifold/Manual/Air Operated Directional Valves Function Manifold/Manual/Air Operated Directional Valves Function
AB 9628 manual, tandem center 4-way, 3 pos.valves O 9609 manual, pressure compensated flow control 3-way, 4 pos.
AC 9632 manual « twin » tandem and open center R 9506 manual, tandem center Posi-Check* 4-way, 3 pos. valves
A None — RR 9511 manual, open center
B 9626 manifold Manifold 3-way, 2 pos. valves S 9500 manual, tandem center
C 9584 manual T 9507 manual, closed center « Posi-Check* »
D 9582 manual U 9501 manual, closed center
E 9610 automatic, pilot operated FF 9569 solenoid operated -24 volt 3-way, 2 pos.
G 9504 manual 3/4-way, 2 pos. valves Solenoid Operated Directional Valves Function
JJ 9594 air operated HH 9572 solenoid operated -24 volt 3/4-way, 2 pos.
L 9502 manual, closed center « non-interflow » 3-way, 3 pos. valves PP 9599 solenoid operated -24 volt 3-way, 3 pos.
M 9520 manual, tandem center « Posi-Check* » VV 9512 solenoid operated -24 volt 4-way, 3 pos. valves
N 9576 manual, metering tandem center  WW 9615 solenoid operated -24 volt

3. VALVE CONTROL

Valve Remote Control Use with Valve  Valve Remote Control Use with Valve
A None – Z
*
202778 remote hand control, 10 ft. 9512 or 9615
X
*
304718 remote hand control, 10 ft. 9572 ZF
*
309653 remote foot control, 10 ft. 9512, 9615, 9569 or 9599
XF
*
309652 remote foot control, 10 ft. 9572 ZZ
**
209593 remote hand control, 12 ft. 9594
Y* 202777 remote hand control, 10 ft. 9569 or 9599  * Solenoid & Motor Control   ** Remote Air Motor Controls

4. PRESSURE GAUGE

Pressure Gauges
A None
B Other – Specify.
G* 9041 0-10,000 psi – 0-689 Bar (2 1⁄2″ dia.)
H* 9040 0-10,000 psi – 0-689 Bar (Liquid) (2 1⁄2″ dia.)
J* 9051 0-10,000 psi – 0-689 Bar (4″ dia.)
M* 9052 0-10,000 psi – 0-689 Bar (Liquid) (4″ dia.)
 * Analog Gauges

5. GAUGE ACCESSORIES

Gauge Accessories
A None
N 9049 pulsation dampener – All dry gauges

6. PRESSURE CONTROL

Pressure Control
A With standard external pressure regulator
C Other – specify
D 350199 premium external pressure regulator.
See Product No. 9633 for details.

7. PRESSURE SWITCH

Pressure Switch
A None
B* 9625 electric pressure switch (500-10,000 psi)
NOTE: Pressure switch is factory pre-set at 10,000 psi unless otherwise specified.
C** 9641 pilot operated air control valve – N.C.
D** 9643 pilot operated air control valve – N.O.
 * Pressure Switch ** Pilot Operated Air Control Valve

8. MOTOR CONTROL

Electric Motor Controls
A Standard On/Off/Pulse control (does not include remote switch) for A, B, C, D, F and M electric pumps. Also used for remote controlled solenoid valves.
B None
C* 25017 remote motor hand switch, 10 ft.
D* 203225 remote motor hand switch, 10 ft.
E* 10461 remote motor foot switch, 10 ft.
Air Motor Controls
AA Other
B None
P 27876 hand motor control (for PA55 & PA90 series)
Q 27877 foot motor control (for PA55 & PA90 series)
 * On/Off Motor Control

9. RESERVOIRS

Reservoirs Capacity
A None  –
B Other – Specify  –
D 40063OR9 – PE55, PE90, PE120, PA55 and PA90 series 2 1/2 gal.
E 61165† – PE55, PE90, PE120, PA55 and PA90 series 2 gal.
 (Oil temperatures in excess of 150° F. may cause permanent failure of the thermoplastic reservoir) Â
F* RP22† – PE55, PE90, PE120, PA55 and PA90 series 2 1/2 gal.
H 61799OR9
Same as D except with drain port
2 1/2 gal.
J* RP50 – PE55, PE90, PE12, PA55 and PA series 5 gal.
K 40137OR9 – PG55 series 5 gal.
P 209124 – PE55, PE90, PE120, PA55 and PA90 series 7 gal.
V* RP100 – PE55, PE90, PE120, PA55 and PA90 series 10 gal.
W* RP101 – PG55 series 10 gal.
NOTE: Includes cover adapter and misc. accessories when applicable.
 † High density polyethylene.Â
 ‡ Aluminum.
 * Large Capacity Reservoirs

10. FLUID LEVEL/TEMPERATURE GAUGE

Fluid Level/Temperature Gauge
A None
BB 350431 fluid level/temperature gauge

11. CASTERS

Casters
A None
C 10494 caster for use with 40063OR9 reservoir
(Specify quantity of four)

12. OIL

Oil
E Ship pump without oil
F* 9637 1 gal. standard hydraulic oil
G* 9638 2 1⁄2 gal. standard hydraulic oil
Q* 9639 1 gal. Flame-Out hydraulic oil
R* 9640 2 1⁄2 gal. Flame-Out hydraulic oil
U* 9645 1 gal. biodegradable hydraulic oil
V* 9646 2 1⁄2 gal. biodegradable hydraulic oil
NOTE: Select type of hydraulic oil and specify quantity.
 * Hydraulic Oil

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